So I wrote about what the bike needs before we go...Now what if something does go wrong?
Motorcycle travel requires a different perspective that car or other modes of travel. Unlike a car, a motorcycle vagabond will run out of volume long before a car camper will. And unlike a plane or train traveler, more than just amenities and money are required. Sure many folks just go with a toothbrush and a credit card when they go on a bike ride; but in my opinion, that limits a bike traveler to where and when they can travel. Foot travelers will run out of weight before a bike tramp will.
Now a bike rider should not only be concerned with his own comfort. I hold a very strong opinion that a bike traveler must be able to handle the most basic care and feeding of his mount. of course one can just rely on the multitude of Service stations and select a mount that has a vast array of dealerships. But when the tire is flat and the sun is dropping, are you certain of rescue? And how many stories of trips ended, delayed or just plain ruined because a rider has to deal with an unknown shop which may be poorly run or even predatory? Now there is of course a limit. Dragging a trailer of spares and a full machine shop simply isnt practical. But a rider should be able to handle the most common issues well enough to get to a place better suited to repair.
The single most important tool you can take with you on a long ride is a clear, logical mind filled with some basic knowledge about the bike. How many riders out there could fix a flat tire? Or even fix a tubeless tire with a tube?
When a bad thing happens, that is when your brain becomes the first tool you unpack. Assuming the bike is stopped somewhere safely off the road, what next? The very first thing you do is stop. Halt. Alto. Look around. Drink some water. Smoke 'em if you got em. The first instinct is to start tearing into the bike and fix the problem. There are a multitude of reasons why this is wrong. Your adrenaline is high. Making you jittery qand panicky. Probably you just had to make some sort of emergency maneuver to get the bike stopped without harm. This is not a clear state of mind to start troubleshooting an unknown problem and still not a good state of mind to deal with a known problem. You are also probably dressed for moving in the weather at high speed. Typically this is too warm for physical activity. And your tools are still packed away. Not to mention the bike is going to be very hot. Singed skin not only hurts like hell, it feels stupid too.
Okay, so you have the bike sitting quietly. You are walking in circles, drinking some water eating a snack. While you do that, look at your surroundings. Is this a good spot to work on the bike? Do you have the option to move to a better spot? Find yourself a comfortable spot to do the task without risking getting hit by traffic and if possible, out of the weather. after pulling the rear wheel of is not the best time to figure out you are getting sunstroke or hypothermia.
Once you are calmed and in a safe spot, this is the time to evaluate. Before you do anything else. Examine the bike. It might be obvious like a flat tire. or it might be less obvious like an electrical issue. When you were riding you most likely had some initial impressions about the bike's behavior. Relive that. But stopping and looking at the bike now is something you couldnt do while riding. Put the memory and the examination together. Once you are sure you know what needs to be done...then is the time to unlimber physical tools and go to work. Make yourself comfortable. Take off the gear if it is hot out. Keep it on if it is cold.
There is more but that is a basics of what I have learned in riding old bikes of often a questionable state of maintenance. This applies just as much to brand new bikes. Panicking and tearing into an unknown problem by the side of the road can be as bad as performing an appendectomy on someone who has a simple case of trapped gas.
"What to bring" is one of the most commonly asked questions by riders when considering a toolkit.
Generally the toolkit that comes with the bike is pretty well stocked for handling basic maintenance and repair. The problem is that they are always poor quality tools. However, they all fit and often have specialty tools. And example is the odd shaped hex key in the kit for the honda VTR I used to own. It is designed to prop up the rear of the tank so that you can get to the rear cylinder for spark plug removal. So if there is an odd looking tool, chances are it has a purpose. Usually the owners manual will tell you what it is for. If not, the dealer better be able to.
Since neither of my Moto Guzzis came with a factory kit, I use a BMW airhead kit from the 70s. BMW kits are usually the best stocked kits for metric bikes.
I will supplement that kit with a bunch of tools from my shop. Typically I devote 1/3 to 1/2 of a saddlebag to items for taking care of my bike. I pack most of it in a small shaving kit sized canvas duffel that I got from a surplus store. The BMW tool roll takes up most of the room.
One great way to figure out what to take is to do the basic maintenance on the bike and note what tool you use. Then add those to your travel bag. I also take improvisation tools. Vise grips. Crescent wrench big enough to use on the biggest nuts on the bike. I also take a rack of sockets in the typical 6mm through 19mm. I also add adapters and extensions for getting into hard places and using the bigger sockets on a standard driver. For instance there are some larger sizes used on the guzzis; 22, 25, 27 and 30 (sometimes 36) So I bring an adaper to use on those. Fortunately I am stronmg enough to use those sizes with a standard driver. others might need to pack a larger driver as well. The poibnt being: examine your bike to make sure you have all the tools to do whatever job you might need to do. Now why on earth should you do that? Well having the ability to say adjust the fork tubes after a minor biff might be beneficial...no? by way of example, my Quota has an aftermarket oil
dipstick. Very convenient. It had a bolt that threads into the stock filler/dipstick hole. in the center is a hole for putting in a dipstick. much easier to check the oil than the stocker. But I have yet to find a funnel for filling that will will fit in that hole. What good will it do me to know that the oil level is low, if I cant do a thing about it? So I bring a 25mm socket.
Other aspects of the bike require different tools. Electrical systems and tires for example require whole other sets of tools.
All of my bikes run tubed tires. Not because it is better..just how it is. This means at the minimum I need tire irons, patch kit and a means if inflating the tube. I usually have a fresh patch kit with me. I dont trust the antique cement in an older kit. I also bring 3 irons. One long recurve style iron like the one made by Motion Pro. And 2 smaller ones. The latter because I simply havent replaced them with the MP versions yet. For airing up, I have a small comressor that I got at costco for 20 bucks. You can find these little guys all over the place. All you have to do is add a cigarette lighter plg somewhere on the bike that allows the cord enough reach to get to the tires. In fact, I no longer use the gas station pumps for air. Simply because just about all have a straight air chuck that gets jammed on the tube type air nipple and often mangles it. Sucks. The mini compressor has a bicycle style 90 degree chuck. Much mo bettah. And finally I always carry a spare rear tube.
Bulky. But there are some punctures that cant be repaired. And only a rear because damned near all flats happen on the rear. I dont see a need to carry the bulk of a front tube as well. And on my Ambassador, the same sized wheels are on both the front and the rear.
For tubeless tires, a good plug kit and air is about all you need. The more paranoide might bring a tube, rim strip and irons in case the plugs arent working, You can pulll the tubeless nipple out and put in the tubed tire. Be warned though...This is a very temporary fix. I wouldnt want to do high speeds for long in that fashion. And finding a shop with the right new nipple as well as a tire might be difficult.
I wont go into a tutorial on how to do the repairs. There are plenty on the net. All I will say about this is to practice. When you are ready to replace tubeless tires, punch a hole in one and then plug it. Test your skills and gear. For tubed wheels, buy tires online and replace them yourself. Do it in the grass in your yard. When you take the old tube out, puncture it, leave it in a corner for a week. Now go back...find the hole and patch it. Leave it inflated for a week to check your work.
Electrical systems are largely a black art to most people, suitable only for practice by voodoo priests. But many things can be solved just by having a few tools and supplies. First off, unless you are able to use it and are troubleshooting a charging system...a voltmeter wont do much good. BUT they do make tiny ones that take up just about no room. Instead I prefer a troubleshooting light. You can make one or buy one for 5 bucks at any auto parts store. All it does is clip to a ground (engine block/frame) and let you probe wires and such to confirm that there is juice flowing. This will help you decide if it is a bad bulb or something else. Other things... Fuses. Plenty of them. When you are trying to figure out why a fuse keeps blowing...one spare isnt enough. And a blowing fuse means there is a problem. It wont stop blowing until that problem is fixed. Heed that warning. Relays. Most bikes have at least one and usually several relays. having one die is relatively seldom...but it
happens. Have one spare of each type of relay. Wire. I take a length of 12g wire that will spanthe length of the bike. Crimps. I take a small assortment of crimp connectors as well as a tool for crimping. Yes sloldering is better. But we are talking about getting Moving while on the road. I do have one of those cold solder tools, but as infrequently as I would need it, it is too bulky.
And finally...improvisation supplies and other items. Having items that will let you finish the task and maybe rig a fix to get you to the next town is invaluable. A couple feet of solid wire. Zip ties of varying sizes. A small roll of duct or other strong tape. Steel putty or JB Qwik (weld). A small tube of hand cleaner and a handful of disposable shoptowels is very helpful. Scrubbing grease and dirt off the bike with grass sucks. Also the towels are useful to lay small parts on so they dont get lost in the dirt. Scrabling around in the dirt with a flashlight trying to find that critical 6mm nut sucks in ways that cannot be imagined.
This all sounds like a lot to take. But really it can pack small if you pack with care. Additionally you can stash small parts in creative ways. A spare clutch cable can be ziptied to the current one, allowing a quick end swap. A bundle of zip ties and wire can be ziptied to a frame member. Fuses can be stored inside the headlight bucket or ductaped under a sidecover.
And finally...In my own case, the bike I take is 30 years old despite rebuild. There are components that can fail and I cannot do anything about it without having replacement parts. Parts that are not easy to get a hold on in the best of times. To that end I am packing up spare parts in boxes that I might need. Bearings, U-joint, final drive. Major items that will leave me screwed. Then if the worst happens like say my U-joint fails, i can call up my beloved bride or a close friend and have them put Box #2 in the mail and overnight it to me.
So...think it through and prepare yourself and the bike for long travels by practicing at home, taking note of what is needed and learning as much as you can about the bike.